Void Fill
Welcome to our website, where we offer a wide range of efficient and reliable void fill solutions to protect your goods during transit. Void fill, also known as void packing or cushioning, refers to materials used to fill empty spaces in packaging, preventing movement and minimizing the risk of damage. Let's explore our diverse void fill options and find the perfect fit for your needs.Â
- 1
Introducing our Bio-Fill Void Fill, a cost-effective solution that provides excellent protection for your goods. This lightweight material offers peace of mind during transit, ensuring the safety of your products. What sets it apart is its eco-friendly nature. Made from potato starch and corn, it is 100% biodegradable, compostable, and environmentally friendly. Additionally, it is dust, odor, and static-free, making it a reliable choice for a variety of products. With its resilience and reusability, you can trust our Bio-Fill Void Fill to provide reliable cushioning for your items. Choose the convenience of our 400-liter bag size and experience the power of sustainable protection.Â
Next up, we have the Enviro Bubble Void Fill, designed specifically for filling voids in packages. With its 30mm bubble film, it offers superb cushioning for your products. What makes it even more impressive is its degradable plastic composition, minimizing its environmental impact. The rolls are conveniently slit at 300mm intervals and perforated, allowing you to tear off the required length with ease. Choose our 1.5m x 75m roll size for efficient and customizable void fill solutions. Protect your goods with confidence, knowing that you've chosen an environmentally conscious option.Â
For instant foam packaging, we proudly offer Instapak Foam Packaging. This innovative solution provides foam cushions on-demand, ensuring the utmost protection for your products. With its expansion capability of up to 27 times its original size, it quickly adapts to the shape and contours of your items. Choose from our range of sizes, including Instapak #10, #20, #40, #60, and #80, catering to different packaging needs. Not only does it provide superior protection, but it is also environmentally friendly, compacting to approximately 10% of its original volume and leaving no harmful pollutants behind.Â
Ready to enhance your packaging and deliver damage-free products to your customers? Contact us today to explore our void fill solutions and place your order. Our team is here to assist you in finding the perfect void fill option for your specific requirements.
Frequently Asked Questions
Void fill also known as Void Filling Materials, Void Packing, or Packaging Void Fill—refers to cushioning materials used to fill empty spaces in a carton to stop items from shifting during transit. Using the right void fill helps prevent breakage, improves delivery outcomes, and reduces product returns, making it essential for e-commerce, retail, and industrial shipping.
We supply a full range of Void Fill Packaging solutions, including bio-fill loose fill, fan-fold kraft paper, kraft paper void fill machines, instapak foam, and padded paper systems. These void space fillers are designed to suit different packing environments from small businesses to high-volume distribution centres while supporting eco-friendly packaging goals.
Void fill is widely used across e-commerce, electronics, homewares, ceramics and glassware, medical supplies, automotive parts, and retail distribution. These industries rely on Void Space Fillers to protect fragile items, reduce damage rates, and maintain a professional unboxing experience for customers.
Yes. Gateway Packaging offers several environmentally responsible options, including recyclable fan-fold kraft paper, bio-fill compostable void fill, and paper-based cushioning systems. These sustainable void filling materials help businesses lower plastic use while still maintaining strong shock absorption and protective performance.
Some void fill options like loose fill and bio-fill can be used manually, while products such as fan-fold kraft paper, padded kraft paper, and crimped paper systems work best with dedicated void fill machines. These machines streamline packing, boost productivity, and ensure consistent packaging quality, making them ideal for high-volume operations.
Trusted by Australia's Leading Businesses



















Get in Touch
Have questions about our products or need help finding the right packaging solution? Our team is ready to assist. Reach out today and let's talk about how Gateway Packaging can support your business.
Sign up to our newsletter
Be the first to hear about the latest innovations in packaging solutions and automation technology.